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FUSION-CRETE® 5-MINUTE CONCRETE
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PRODUCT DESCRIPTION, ADVANTAGES and TEST DATA


Item FC-V(K):    Fusion-Crete 5-Minute Concrete Kit (Contains one 5-gallon pail of Component "A" Liquid Activator and one 5-gallon pail of Component "B" Dry Cement Compound. Minimum net weight: 100 Lbs.)
Item FC-V(A):    Fusion-Crete 5-Minute Concrete Component "A" Liquid Activator (Minimum net weight: 50 Lbs.)
Item FC-V(B):    Fusion-Crete 5-Minute Concrete Component "B" Dry Cement Compound (Minimum net weight: 50 Lbs.)
 

Product Description                                                                                                              

Fusion-Crete 5-Minute Concrete is a magnesium/phosphate concrete with exceptional high, early set-up time and compressive strength that will also set up in contact with, or submerged in, water. This concrete is especially useful for making concrete and asphalt repairs in peak-traffic areas ---- in dry or wet weather ---- allowing pedestrian and/or vehicular traffic to be resumed within 5 to 10 minutes following the completion of the repair work. The working and set-up times may be increased by using a greater amount of the Liquid Activator (Component "A") with the Dry Cement Compound (Component "B").
 

 

Advantages                                                                                                                              

1 Minimal surface preparation is required
2 Dramatically reduces traffic delays
3 The only additional ingredient(s) required are sand and/or gravel, depending upon the type of repair.
4 May be mixed by hand or with power mixer
5 No cutting is required; material may be feathered into broken, jagged edges and also feathered out to zero.
6 Color pigment may be added.
7 There will be virtually no shrinkage.
8 Superior resistance to freeze/thaw, salts, chemicals, snow, ice, and abrasion.
9 High compressive strength: up to 4,500 psi in 2 Hrs., 6,000 psi in 7 days and 9,000 psi in 28 days.
10 Tremendous labor savings.
11 Non-toxic and non-hazardous product.
12 Successful history of use of this type of product for more than 25 years.


Test Data                                                                                                                                  

Compressive Strength

2 Hrs.: 

 2700 - 4500 (depending on aggregate)
(ASTM C109)

7 Days: 

 3900 - 6000 psi    "          "        " 

28 Days:

 5300 - 9000 psi    "          "        "
    
Freeze/thaw Successful bonding over 522 cycles
(ASTM C109) Durability factor = 0.83
    
Shrinkage Less than 0.143%
(ASTM C-151-68)
     
Flexural Strength 1000 psi (6.89 MPa)
     
Porosity Fine aggregate: 0.9; Coarse aggregate: 5.0
 
Bond Strength Breaking Patch Bond:
Push-out Test 5 Hrs.:    Total load on 6" cylinder patch was 415 psi
(OSHO Method) 24 Hrs:   Total load on 6" cylinder patch was 710 psi
 
Coefficient of 5.0831 X 10-6 in/in/Fº
Thermal expansion
 
Abrasion Resistance At 45 days: abrasion loss was 29 grams
(Spellman Method)
 
Corrosion of At 40 days in Supernatant liquid: no corrosion
Reinforcing Steel At 1 year in Supernatant liquid: no corrosion
 
Shelf Life Component "A" Liquid Activator: 2 to 3 years when stored in a dry place at moderate temperatures.
Component "B" Dry Cement Compound: 5 years or more when stored in a dry place at virtually any temperature.

 

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